SFX2880 Ulta-filtration Membrane Modules for Purified Water Treatment with Pore Size 0.05um PVDF material
1. Brief Introduction
Ultrafiltration (UF) is a type of membrane filtration in which hydrostatic pressure forces a liquid against a semipermeable membrane. A semipermeable membrane is a thin layer of material capable of separating substances when a driving force is applied across the membrane. Once considered a viable technology only for desalination, membrane processes are increasingly employed for removal of bacteria and other microorganisms, particulate material, and natural organic material, which can impart color, tastes, and odors to the water and react with disinfectants to form disinfection byproducts (DBP). As advancements are made in membrane production and module design, capital and operating costs continue to decline.
Ultrafiltration (UF) systems have diverse membrane filtration where hydrostatic pressure pushes solvents against a very fine membrane. They block suspended particulates and solids that are large while water and solutes with a lower molecular weight are allowed to flow through the membrane.
Industry and research employ this separation process for purifying and concentrating macromolecular (103 - 106 Da) solutions, which are usually protein solutions. Ultrafiltration is similar to microfiltration, nanofiltration or gas separation, except it differs in the molecule sizes it blocks.
To meet critical discharge criteria, ultrafiltration systems remove the need for clarifiers and multi-media filters. Effective ultrafiltration systems use membranes that can be immersed, back-flushable, and air scoured. Spiral wound UF/MF membranes offer excellent performance for the clarification of process water and waste water.
2. Description of ultrafiltration modules
2.1 Module Features
Our Ultrafiltration modules are made of high strength hollow fiber membranes, they are made of Polyvinylidene Fluoride(PVDF). The pore size of 0.03 µm is enough for the removal of bacteria, viruses, and particles including all kinds of colloids. v
The membranes have been special treated to be hydrophilic. It is easy cleaning and wettability that help maintain long term performance. v Out to In flow configuration can endure high tolerance of feed solids. They also can be used pressed air to help the cleaning recovery.
The dead-end filtration way offer higher recovery rate and energy savings. The largest water recovering rate can be more can 95%.
2.2 Structure and Specifications of UF Membrane Modules
2.2.1 Small size of UF modules
Size and weight
|
Model | KH-UF-4040W-PVDF | KH-UF-6040W-PVDF |
Module Diameter ( A, mm) | Φ90 mm | Φ160 mm | |
Module Length ( B, mm) | 960mm | 960mm | |
Module Length (C, mm) | 1106 mm | 1304 mm | |
Size of Inlet/Outlet (D, mm) | DN25 | DN32 | |
Operating Type | Outside to Inside | Outside to Inside | |
Membrane Area | 8.0 m2 | 20 m2 | |
Dry weight of the module | 5 Kg | 12 Kg | |
Parameters |
Shell material | UPVC | UPVC |
Membrane Material | PVDF | PVDF | |
Membrane pore size | 0.03μm | 0.03μm | |
Inner diameter of the hollow fiber | 0.7 mm | 0.7 mm | |
Outer diameter of the hollow fiber | 1.3mm | 1.3mm | |
Turbidity of Permeating water | ≤ 0.2NTU | ≤ 0.2 NTU | |
SDI value of permeating water
|
≤ 3 | ≤ 3 | |
Flux rate of purified water (0.10MP,20℃) |
≥1000L/H | ≥3000L/H | |
Typical Process
|
Temperature Range | 5-45 ℃ | 5-45 ℃ |
PH Value Range | 2-13 | 2-13 | |
Permeating Flux rate for different Water |
40 - 80 l/m2/hr | 40 -80 l/m2/hr | |
Operating Pressure | ≤0.12 MPa | ≤0.12MPa | |
Maximum Inlet Pressure | 0.2 MPa | 0.2MPa | |
Backwashing flux rate |
1.5-2.0 times of Permeating Flux |
1.5-2.0 times of Permeating Flux |
|
Backwashing times | Once per 30-120 minutes | Once per 30-120 minutes | |
Chemical cleaning online during backwashing | Once per 7-14 days | Once per 7-14 days |
The structure as the following:2.2.2 type A of 8 inches UF module.
Size and weight
|
Model | KH-UF-8040W-PVDF | KH-UF-8060W-PVDF |
Module Diameter ( A, mm) | Φ200 mm | Φ200 mm | |
Module Length ( B, mm) | 1220 mm | 1640 mm | |
Module Length (C, mm) | 1365 mm | 1785 mm | |
Size of Inlet/Outlet | DN50 | DN50 | |
Operating Type | Outside to Inside | Outside to Inside | |
Membrane Area | 30 m2 | 45 m2 | |
Dry weight of the module | 20 Kg | 35 Kg | |
Parameters |
Shell material | UPVC | UPVC |
Membrane Material | PVDF | PVDF | |
Membrane pore size | 0.03μm | 0.03μm | |
Inner diameter of the hollow fiber | 0.7 mm | 0.7 mm | |
Outer diameter of the hollow fiber | 1.3mm | 1.3mm | |
Turbidity of Permeating water | ≤ 0.2NTU | ≤ 0.2 NTU | |
SDI value of permeating water
|
≤ 3 | ≤ 3 | |
Flux rate for of purified water (0.10MP,20℃) |
≥ 3600L/H | ≥ 5400L/H | |
Typical Process
|
Temperature Range | 5-45 ℃ | 5-45 ℃ |
PH Value Range | 2-13 | 2-13 | |
Permeating Flux rate for different Water |
40 - 80 l/m2/hr | 40 -80 l/m2/hr | |
Operating Pressure | ≤0.12 MPa | ≤0.12MPa | |
Maximum Inlet Pressure | 0.2 MPa | 0.2MPa | |
Backwashing flux rate |
1.5-2.0 times of Permeating Flux |
1.5-2.0 times of Permeating Flux |
|
Backwashing times | Once per 30-120 minutes | Once per 30-120 minutes | |
Chemical cleaning online during backwashing | Once per 7-14 days | Once per 7-14 days |
2.2.3 type B of 8 inches UF module. The structure as the following:
Size and weight
|
Model | KH-UF-SFX2860-PVDF | KH-UF-SFX2880-PVDF |
Module Diameter (OD, mm) | Φ225 mm | Φ225 mm | |
Module Length ( L1, mm) | 1500 mm | 2000 mm | |
Module Length (L2, mm) | 1630 mm | 2130 mm | |
Module Length (L3, mm) | 1820 mm | 2320 mm | |
Module Length (L , mm) | 1860 mm | 2360 mm | |
Operating Type | Outside to Inside | Outside to Inside | |
Membrane Area | 52 m2 | 77 m2 | |
Dry weight of the module | 42 Kg | 62 Kg | |
Parameters |
Shell material | UPVC | UPVC |
Membrane Material | PVDF | PVDF | |
Membrane pore size | 0.03μm | 0.03μm | |
Inner diameter of the hollow fiber | 0.7 mm | 0.7 mm | |
Outer diameter of the hollow fiber | 1.3mm | 1.3mm | |
Turbidity of Permeating water | ≤ 0.2NTU | ≤ 0.2 NTU | |
SDI value of permeating water
|
≤ 3 | ≤ 3 | |
Flux rate of purified water (0.10MP,20℃) |
≥ 6500L/H | ≥ 8000L/H | |
Typical Process
|
Temperature Range | 5-45 ℃ | 5-45 ℃ |
PH Value Range | 2-13 | 2-13 | |
Permeating Flux rate for different Water |
40 - 80 l/m2/hr | 40 -80 l/m2/hr | |
Operating Pressure | ≤0.12 MPa | ≤0.12MPa | |
Maximum Inlet Pressure | 0.2 MPa | 0.2MPa | |
Backwashing flux rate |
1.5-2.0 times of Permeating Flux |
1.5-2.0 times of Permeating Flux |
|
Backwashing times | Once per 30-120 minutes | Once per 30-120 minutes | |
Chemical cleaning online during backwashing | Once per 7-14 days | Once per 7-14 days |
The whole installation and application process of our MBR modules are described as the following photo:
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